Machine Learning Augments 3D Design for Greater Precision

Researchers from Purdue University and the University of Southern California have created a machine learning algorithm to improve quality control in 3D printing. The idea is that pieces of a car, for example, could fit together more precisely and be assembled with less testing and time, according to a profile of the project.

The new software addresses that aspect of additive manufacturing that continually poses a problem: producing components that require a "high degree of precision and reproducibility." The program uses a "model-building algorithm" to analyze the product data and correct the computer-aided design models for greater geometric accuracy. The result is that the printed part reflects that greater precision.

"This has applications for many industries, such as aerospace, where exact geometric dimensions are crucial to ensure reliability and safety," said Arman Sabbaghi, an assistant professor of statistics in Purdue's College of Science, who led the research team for Purdue. "This has been the first time where I've been able to see my statistical work really make a difference, and it's the most incredible feeling in the world."

He added that the innovation "is heading on the path to essentially allowing anyone to be a manufacturer."

The researchers are working with the Purdue Office of Technology Commercialization to patent the innovation, and they're seeking partners for continued development.

The project was supported with funding from the National Science Foundation.

About the Author

Dian Schaffhauser is a former senior contributing editor for 1105 Media's education publications THE Journal, Campus Technology and Spaces4Learning.

Featured

  • open laptop with various educational materials like charts, quizzes, and documents emerging from the screen

    Pear Deck Learning Debuts New AI Features

    GoGuardian recently introduced new artificial intelligence features within its Pear Deck Learning curriculum and instruction platform, designed to aid educators throughout their teaching journey — from lesson planning to assessment.

  • silhouetted person holding a phone, facing a glowing digital speech bubble with a robot icon and heart symbol

    OpenAI to Enhance ChatGPT Safety Features

    OpenAI has announced it is strengthening safety measures within ChatGPT to better detect and respond to users experiencing mental health crises.

  • AI symbol racing a padlock symbol on a red running track

    AI Surpasses Cybersecurity in State Education Leader Priority List

    For the first time, artificial intelligence has moved to the top of the priority list for state education leaders — knocking cybersecurity from the number one spot, according to the 2025 State EdTech Trends report from SETDA.

  • open laptop with data streams

    OpenAI Launches AI-Powered Web Browser

    OpenAI has unveiled ChatGPT Atlas, a standalone browser that places ChatGPT at the heart of everyday web activity. This release represents a major expansion of the company's efforts to reshape how users search, browse, and complete tasks online.